Gold jewelry is more than a luxury item — it is a story of precision, purity, technique, and unmatched craftsmanship. At DVN Jewelry, every piece is created through a meticulous, multi-stage manufacturing process that blends tradition with advanced technology. From refining raw gold to delivering a flawless final shine, DVN ensures excellence at every step.

1. Gold Refining: Where Purity Begins

The journey starts with certified pure gold, which undergoes an advanced refining process to reach the required 22KT purity.
DVN uses a controlled, multi-step refining system where impurities are carefully separated, ensuring:

• Uniform quality

• Consistent purity levels

• A stable foundation for crafting durable jewelry

By maintaining strict purity standards, DVN ensures that every customer receives gold that is both genuine and long-lasting.

2. Alloying & Strength Balancing

Since pure 24KT gold is naturally soft, DVN creates a perfect alloy blend to make 22KT gold strong, bright, and ideal for jewelry.
This step is crucial because:

• It enhances metal durability

• Improves workability for craftsmen

• Ensures proper strength for bangles, chains, rings, and pendants

DVN’s alloying accuracy ensures that each piece has the right balance of beauty and structural strength.

3. Designing: Where Ideas Take Shape

Before metal is ever touched, DVN creates detailed designs using:

• 3D CAD modelling

• Hand-drawn sketches

• Digital prototyping

This stage allows the team to perfect the form, dimensions, and structural integrity while ensuring the piece meets DVN’s signature aesthetic — a blend of elegance, comfort, and innovation.

4. Wax Modelling & Mould Creation

Once the design is approved, a wax model is created manually or through 3D printing.
This wax model becomes the foundation of the final product.

DVN then creates a precise mould from the wax, ensuring:

• Sharp detailing

• Perfect metal flow

• Accurate weight distribution

This step maintains the purity of the design while preparing the jewellery for casting.

5. Casting: Transforming Gold Into Form

DVN uses high-quality vacuum casting machines that ensure:

• Smooth gold flow

• Zero air bubbles

• Flawless surface finish

The molten gold is poured into the moulds, where it takes shape exactly as designed.

When the mould cools, the gold piece is revealed — strong, pure, and ready for refinement.

6. Filing, Shaping & Pre-Polishing

After casting, skilled artisans at DVN begin shaping the jewellery to perfection through:

• Filing to remove rough surfaces

• Edge smoothing for comfort

• Pre-polishing to create an initial glow

This step transforms the raw cast form into a refined piece, highlighting the craftsmanship DVN is known for.

7. Stone Setting & Decorative Work (If Applicable)

For pieces that include stones, DVN uses:

• Prong setting

• Channel setting

• Bezel setting

• Pressure setting

Every stone is checked under microscopes to ensure stability, symmetry, and shine.

For textured jewelry, techniques like Kanas, Filigree, Rhodium finishes, and hand engraving are applied by experts trained in precision detailing.

8. Final Assembly & Laser Soldering

Components like bangles, clasps, links, or lock systems are assembled using advanced techniques such as:

• Laser soldering for microscopic accuracy

• Traditional soldering for structural strength

This ensures long-term durability and a seamless finish.

9. High-Gloss Polishing — The DVN Signature Finish

The final shine is what sets DVN apart.
Using:

• Multi-stage polishing

• Micro-buffing tools

• Specialized high-gloss wheels

DVN achieves a mirror-like finish with a smooth, silky surface.

The polishing stage is repeated multiple times to ensure:

• Perfect reflection

• Scratch-free finish

• Luxurious glow

This is where the jewelry transforms into a masterpiece.

10. Rigorous Quality Control & Hallmarking

Before reaching the customer, each piece undergoes:

• Weight accuracy check

• Purity verification

• Strength and flexibility tests

• Microscopic inspection

After passing all checks, the jewelry receives BIS Hallmarking, confirming its authenticity and purity.

11. Final Packaging: Delivered with Trust

DVN ensures that every piece is packed with:

• Premium-grade protective materials

• DVN authenticity card

• Care instructions for long-term shine

The final product reflects DVN’s commitment to trust, tradition, and top-tier craftsmanship.

Conclusion

The creation of gold jewelry at DVN is a journey of excellence. Every stage — from refining pure gold to delivering the final polished masterpiece — is handled with unmatched precision, advanced technology, and a deep respect for craftsmanship.

DVN doesn’t just make jewelry.
DVN creates heirlooms that carry purity, beauty, and trust for generations.